Moulding Division

Fully Automated 2 Station Horizontal Parted
Flaskless Moulding Machine

• MAKE - Koyo [Japan]
• MODEL - SMS 6050 RT III
• MOLD SIZE - 500 X 600 X 160~200
• MOLD SPEED - 150 molds/hr [with core]
• CYCLE TIME - 24 sec/mold

Advantages of Koyo

• High Production Capacity – Delivers up to 150 molds/hour, ideal for large-volume and quick-turnaround orders.
• Quick Pattern Change – Faster setup time enables shorter changeovers and multi-part flexibility.
• Consistent Quality – Horizontal flaskless system ensures uniform compaction and dimensionally accurate molds.
• Automatic Core Setting Compatibility – Supports fast and accurate core placement, reducing defects.

Sand Casting

Sand Casting Manufacturing Process

• Melting Furnace - INDUCTO THERM one time metlting capacity 750 KG & monthly melting capacity 450-500 MT
• Shell Core Making - Effective inject sand area: 400 x 300mm; Maximum tooling mounting size: 450*300mm
• Automatic Molding Line - One automatic squeeze jolt ARPA - 450 line; Well equipped PLC Control Sand Plant Box Size 600 x 700mm with 810 C.D.
• Tumbler Type Shot Blast - 1 No - 36" x 42" 1 No - 27" x 36"
• Sand Casting Materials - Ferrous

Advantage

• High Productivity - The sand casting foundry has more than 200 workers, 5 engineers, and automated production lines
• Low Cost -Sand casting has the characteristic of low costs because it has shorter production period and resusable mold.
• Multi-material SelectionSuitable for a variety of metal materials, such as various steel, nodular cast iron, and gray cast iron with different grades.
• Oversized Castings - The largest casting weight of our sand casting can reach tons. And the sand castings have strong bearing capacity.

Short Blasting

In metal casting, shot blasting plays a vital role in achieving clean and defect-free surfaces.

• Efficient Surface Cleaning - Designed to effectively remove sand, scale, rust, and surface impurities from cast components, ensuring a clean and uniform finish.
• High-Performance Blast Turbines - Equipped with powerful blast wheels that provide uniform shot distribution, resulting in consistent surface quality across all castings.
• Enhanced Productivity - Designed for faster cleaning cycles, reducing manual finishing time and improving overall production throughput.
• Safe & Operator-Friendly Design - Enclosed blasting chamber, safety interlocks, and protective guarding ensure safe operation and reduced operator fatigue.